Mjm-yachts 40z Express User Manual

401-862-4367 . [email protected] November 2012 Dear 40z Owner:

CHAPTER 3 INTRO - THE TOP 10 CAUSES OF ENGINE FAILURE It doesn’t happen often and if you’re familiar with the most common causes of engine failu

CHAPTER 3 Prevention is easy: Visually inspect cooling hoses and squeeze them to be sure they retain shape and set. 6. CLOGGED INTAKE: Floati

!"#$%&'()(*%+(,"#-',)%!')"%./(01%23#$%45-(0%6-(5% To run well, a diesel engine requires only clean fuel, clean lubri

7. Know how to trouble-shoot the cooling system. Since overheating is a common problem familiarize yourself with engine’s cooling systems: the raw wat

3.0 PROPULSION SYSTEM PROPULSION SYSTEM 3.1 GENERAL Your 40z is propelled by twin Volvo diesel 370 HP D6 engines with 24 overhead valve

CHAPTER 3 3.2 Your engine passes seawater (raw water) through an intake in the IPS drive unit under the hull through a heat exchanger where it co

CHAPTER 3 3.5 Diesel engines use a large quantity of air for combustion. The engine of the 40z gets this air thru grills under the cockp

PROPULSION SYSTEM 3.7 ENGINE CONTROL LEVERS There 5 positions (front to back). FORWARD IDLE FORWARD NEUTRAL IDLE REVERSE REVERSE

PROPULSION SYSTEM 3.9 ALARM DISPLAY When the ignition key is first turned ON to

4.1 4.2 STEERING CONTROL SYSTEM STEERING SYSTEM The 40z has an integrated, electronically controlled power steering system which through elect

40z Owner’s Manual LOA - Length Overall Including Swim Platform & Bow Roller 44.3 ft. LOD - Length On Deck

4.3 E127 GPS Plotter/Radar Switch Panel Spotlight IPS Joystic

4.4 4.5 STEERING CONTROL SYSTEM CONSOLE SWITCH PANEL With the exception of the Anchor Washdown which is activated al

4.6 STEERING CONTROL SYSTEM could cause the boat to attempt to roll over, particularly in a turn, due to the angle of IPS drives under the hull

4.8 4.9 STEERING CONTROL SYSTEM . If the wiper’s washer system is to be used in sub-freezing temperatures, a separate system must be installe

5.0 5.1 5.2 FUEL SYSTEM GENERAL It is important to understand the fuel system aboard your boat. Diesel fuel is different than gasoline. In

CHAPTER 5 5.3 Racor Filters are your first line of defense against bad fuel and are installed just after the shut-off valves in the fuel lines, i

CHAPTER 5 Propulsion Systems. The NMPG and Range numbers will also vary depending on engines installed and the relative efficiency of the propulsi

MJM FUEL CONSUMPTION LOG!"#$ %&'"#(&)$)*+,-.,-.+/0123+%".#+4(%%*"%.+56+4(%%*7, '&88$)#.

6.0 6.1 ELECTRICAL SYSTEM GENERAL The 40z’s electrical system may be more advanced than what you are accustomed to. It combines DC and AC p

CHAPTER 6 DC Breaker Panel This custom MJM panel includes s digital readout that will show voltage and amperage drain on top. The main house bat

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ELECTRICAL SYSTEM Charging The HOUSE battery switch can be switched OFF when the boat is not used, and the batteries will still accept a char

CHAPTER 6 Hot Water If a second shore-power receptacle is not available and you have not operated the boat recently; there won’t be any hot water

CHAPTER 6 Check to see that AC volts are now reading on the digital meter over AC Panel 2 by throwing the toggle switch between the digital di

6.4 ELECTRICAL SYSTEM MASTERVOLT INVERTER/CHARGER Mastervolt PN 37014005 12/4000-200A Mass Combi Inverter Charger is fully automatic. Under n

6.5 6.6 6.7 6.8 6.9 ELECTRICAL SYSTEM DO NOT LEAVE THE INVERT SWITCH “ON” ON THE MICC PANEL ALONG WITH THE INVERTER/CHARGE SWITCH “ON”

CHAPTER 6 Sea Fire Supply House Switch Supply House Remote Supply Start 1 Switch Supply Start 1 Remote Supply Start 2 Switch Supply Star

7.0 7.1 7.2 FRESHWATER SYSTEM GENERAL The 40z incorporates a pressurized freshwater system from either of

7.4 FRESHWATER SYSTEM GENERAL ECOLOGY SEAGULL WATER PURIFIER [See also Seagull owner’s manual] The galley is fitted with the best available wat

8.1 8.2 RAW WATER SYSTEM GENERAL Raw water (seawater) is used to cool the engine and the generator. It is also used in the washdown and air-c

9.1 9.2 9.3 9.4 GRAY WATER SYSTEM GENERAL Gray water is liquid that can legally be pumped overboard, generally from sink drains, shower d

CE CERTIFICATION CERTIFICATE NO. ADDRESS: WEBSITE: CLASSIFICATION: CAPACITY PERSONS: PERSONS/GEAR: -----------------------

CHAPTER 10 10.1 GENERAL Although all the exterior equipment on your boat was selected with marine service in mind, it is helpful to rinse the b

CHAPTER 10 10.4 PRIVACY/SUNSCREEN CURTAINS (OPTION) Fine white mesh allows you to see out but makes it difficult to see in as demonstrated

CHAPTER 10 10.6 STIDD SEAT POSITIONS The two piloting seats are designed to swivel around and be lowered for a more sociable setting in th

CHAPTER 11 11.1 MARINE VACUFLUSH HEAD SYSTEM Waste discharge regulations vary by location. Check with local authorities. The waste system aboa

CHAPTER 11 11.4 SHARP GRILL 2 CONVECTION MICROWAVE This unit offers several cooking modes which maybe operated without shorepower by utilizing

CHAPTER 11 11.8 SIRIUS SATELLITE RADIO ACTIVATION (Optional) To activate Sirius Satellite Radio services on the Clarion CMD-5, you will need th

CHAPTER 11 11.10 KVH M3 SATELLITE TV RECEIVER (Option) To activate the receiver, turn ON the breaker labeled “Satellite Dish” on the DC Pane

CHAPTER 11 (3) Run the radar dome harness through the hole in the front of the strut, just behind where the radar dome will sit. See Pic 2 above.

CHAPTER 11 (7) Connect the RG6 cable to the 90º connector, located in the bottom of the KVH dome. Once this is done, mount the dome on the strut

CHAPTER 12 ITEM ENGINE Oil Level Daily Check Engine Oil Filters Air Cleaner Check ea. 50 hrs Drive-Belt Tension/Wear Check ea. 14 days Remov

TABLE OF CONTENTS CHAPTER 1 1.1 1.2 1.3 1.4 1.5 1.6 CHAPTER 2 2.1 2.2 2.3 2.4 CHAPTER 3 PROPULSION SYSTEM INTRO – TOP 10 REASONS of

CHAPTER 12 GRAY WATER SYSTEM Sumps Annually Automatic Bilge Pumps (3) Daily Check Manual Bilge Pump Monthly Bilge Area Daily Check ELECTRICAL

CHAPTER 13 13.1 START OF SEASON [commissioning] 13.2 END OF SEASON Most facilities will not require additional information before hauling th

First Aid Kit AC Raw Water Intake Manual Bilge Pump Fuel Shut-Off Valve (over tanks) EngineRoom Fireboy Waste Discharge Thruhull - 5

14.2 - 12 Volt DC WIRING DIAGRAM - 52 -

14.3 - 120 Volt AC WIRING DIAGRAM - 53 -

14.4 - SYSTEMS DIAGRAM - 54 -

14.5 - SYSTEMS KEY - 55 -

FIGURE 14.6 – BOAT LIFT & BUNK OFFSETS - 56 -

FIRGFIGUREF TRAILER LOADING CHECKLIST 1. Place all cockpit & pilothouse cushions below on island berth. 2. Remove canvas from

CHAPTER 15 BOSTON BOATWORKS LIMITED WARRANTY Manufacturer’s Sole and Limited Warranty for Pleasure craft A. General. This docu

1.1 1.2 1.3 1.4 OPERATION GENERAL This manual has been compiled to help you operate your yacht with safety and pleasure. It contains deta

Manufacturer, and perform maintenance to the Vessel as recommended in the Manuals and as required by periodic inspections by an Authorized Dealer or

BOSTON BOATWORKS Pre-Approval for Warranty Please Fax Claim to: (617) 561-9222 Date______________________

Warranty Claim Application Form Boston BoatWorks, LLC 256 Marginal Street, East Boston MA 02128 Phone: (617) 561-9111 Fax: (617)561-9222

CHAPTER 16 QUICK START GUIDE 1 - Disconnect Shore-side Connections To disconnect shore power cords, turn off all AC loads

6 - Check DC Panel Check the DC panel to insure that the house bank has a reasonable charge (12.2V or greater). If there is any problem, now is

CHAPTER 1 Compass Heading & Calibration There are 3 heading references for navigation on the 40z: (1) The compass on the dash, (2) Autopilot

2.1 SAFETY EQUIPMENT GENERAL Spend time reviewing where your safety equipment is and how it functions BEFORE you need it. Remember, the best wa

2.2 2.3 SAFETY EQUIPMENT First Aid Kit Not a place to scrimp. It is advisable to carry a good, comprehensive, and well-organized (by injury)