Mjm-yachts 36z Express User Manual

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1
Box 8, Newport RI 02840
Tel 401-862-4367 Fax 401-6191939
August 2014
Dear 36z Owner:
Congratulations on becoming Captain and Owner of the world’s best built and most fuel efficient yacht of its size.
The enclosed copy of the 36z Owner’s Manual should further contribute to your enjoyment and proficiency afloat.
This manual was created jointly with Zurn Yacht Design, Boston BoatWorks and MJM Yachts. Our experience
with the 172 boats (40z’s, 34z’s and 29z’s included) built to date has been incorporated to make this manual as
useful and relevant as possible. Keep in mind there maybe some variances such as location of the breakers on the
panel. And, from time-to-time we will change specifications to keep pace with changes made to improve the boat.
When addressing a problem with a specific piece of equipment, this 36z Owner’s Manual is to be regarded only as a
preliminary source of information. The equipment manufacturer’s own manual with trouble-shooting procedures,
etc. is the primary source and authority.
An ISO CE Mark “Owner’s Manual” accompanies, and forms part of, this MJM produced 36z Owner Manual. This
booklet has many universal handling and operating tips worth reviewing.
This Owner’s Manual is designed to be a living document, not only for builder updates but for your own use and
record. Each boat is provided with a copy of the current Manual organized in a STAPLES “Mini-Ring” type binder
that allows you to add pages as needed.
One of the great advantages of purchasing a series-built or semi-custom design is that owners have the benefit of
learning from one another. So, with your continued input and comments we can keep adding useful information and
helpful hints to this manual.
Part of the ISO CE Mark Certification Program is confirmation by the owner that the manual has been received.
Please sign the extra page No. 3 included in the Manual as a receipt and return it in the stamped envelope provided.
Best wishes for fair winds and sunny skies. On behalf of the builder and designer, we are most appreciative, and I
am particularly honored, that you have chosen the 36z.
\ Robert L. Johnstone
CEO & Founder
Note: This manual is published in accordance with ISO standard 10240:1995E Small Craft - Owner’s Manual
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Summary of Contents

Page 1 - Box 8, Newport RI 02840

= 1 Box 8, Newport RI 02840 Tel 401-862-4367 Fax 401-6191939 August 2014 Dear 36z Owner:

Page 2

CHAPTER 3 INTRO - THE TOP 9 CAUSES OF DIESEL ENGINE FAILURE (Motorboating Magazine - 2006). 1. NO FUEL: This is probably less of a problem

Page 3 - BOAT INFORMATION

What%Diesel%Mechanics%Wish%Every%Boat%Owner%Knew% To run well, a diesel engine requires only clean fuel, clean lubricating oil, coolant, and lots of a

Page 4 - Designed for waves of

7. Know how to trouble-shoot the cooling system. Since overheating is a common problem familiarize yourself with engine’s cooling systems: the raw wat

Page 5 - TABLE OF CONTENTS

MARINE DIESEL ENGINES6BY3-220Z / 6BY3-260ZConfiguration 4-stroke, water-cooled diesel engineMaximum output at crankshaft 162 kW@4000 rpm [220 mhp@40

Page 6 - CHAPTER 1

2247 2424ZT370 Steerable Z-drive with duo-propellerHydraulic Actuated Multi-friction disc Sterndrive69 kg [drive]/46 kg [Transom + trim-pump]/15 kg [P

Page 7

CHAPTER 3 can also snap. The only way to avoid this malady is to replace them once they begin to show wear. Spare belts are provided in the Yanm

Page 8 - CHAPTER 2

3.2 3.3 3.4 PROPULSION SYSTEM If you get a high water temperature alarm, most likely the raw water strainer has bec

Page 9

3.5 ENGINE AIR INTAKES Diesel engines use a large quantity of air for combustion. The engine of the 36z gets this air thru grills under

Page 10 - PROPULSION SYSTEM

3.7 YANMAR ENGINE CONTROLS See the Yanmar Owner’s Manual for operating details. The “N” buttons allow you to disengage the gears

Page 11

3.8 START ENGINE Before starting the engine, make sure (1) the raw water strainers are clean (2) the engine has su

Page 12

36z Length Overall 39.3’ 12.0m Length on Deck 36.0’ 11.0m Length Waterline 33.3’ 10.2m Beam 11.0’

Page 13 - 6BY3-220Z / 6BY3-260Z

!"!#$%&'(#)#&'$%&")(**+!*),)-!."!**)(/'($(&')0)1&.*$(#-*!!"#$#%&'()!&*#+#!,#+

Page 14 - MARINE DIESEL ENGINES

!BUT,!there!are!other!3!ways!to!get!going!again!in!the!above!extreme!case.!!In!each !method!b e lo w,!start!with !H o u s e !an d !Engine!battery!swit

Page 15

CHAPTER 3 3.11 OPERATIONAL LIMITS Engine trouble can arise if the engine is operated for a long time under overloaded conditions at max RPM

Page 16

4.0 4.1 STEERING CONTROL SYSTEM STEERING SYSTEM The 36z has an integrated, electronically controlled power steering system, which through e

Page 17

4.2 STEERING CONTROL SYSTEM Joystick Calibration When moving the boat sideways if it seems that the bow or stern moves more than the

Page 18

4.4 STEERING CONTROL SYSTEM 4.3 CONSOLE SWITCH PANEL With the exception of the Anchor Washdown which is activated along with the “Windlass

Page 19 - 3.10 STOP ENGINE

STEERING CONTROL SYSTEM Lift Range – When the drive is tilted to maximum height, but not whe

Page 20

4.6 4.7 4.8 STEERING CONTROL SYSTEM TRIM TABS At low or high speeds, it’s not necessary to trim the bow up or down, but

Page 21

5.0 5.1 FUEL SYSTEM GENERAL It is important to understand the fuel system aboard your boat. Diesel fuel is different than gasoline. In most

Page 22 - 3.11 OPERATIONAL LIMITS

5.2 5.3 FUEL SYSTEM FILLING THE TANKS Deck fills are mounted on the side decks, port & starboard, and are labeled “DIESEL.” Each one se

Page 23 - CHAPTER 4

BOAT INFORMATION MODEL 36z DE Down East HIN NUMBER EOU36Z29H415 DESIGN PATENT US D475 338S (3 June 2003) DELIVERY DATE

Page 24 - E165 Touch Screen Display

CHAPTER 5 FUEL EFFICIENCY RPM 670 1000 1500 2000 2500 3000 3200 3400 3600 3800 3950 *Range based on 90% of 200 gallon capacity

Page 25

MJM FUEL CONSUMPTION LOGDATE LOCATIONENG+HRSHRS+since+LAST+FILLGALS+to+FILLGPH COMMENTS

Page 26

6.0 6.1 ELECTRICAL SYSTEM GENERAL The 36z’s electrical system may be more advanced than what you are accustomed to as it combines DC and AC

Page 27

CHAPTER 6 House and Generator battery switches These rocker switches with sliding cover are located on the upper right side of the DC panel with

Page 28 - CHAPTER 5

6.3 ELECTRICAL SYSTEM The AC Transfer switch allows either Shore 1 or generator to power the AC Panel #2 circui

Page 29

ELECTRICAL SYSTEM 6.4 AC SHOREPOWER The first of three ways to supply AC power to boat appliances/systems is through Shorepower #1 a

Page 30

6.5 ELECTRICAL SYSTEM AC GENERATOR (Optional) The generator, used to create AC electrical power, is located in the aft cockpit so

Page 32 - CHAPTER 6

CHAPTER 6 ACTIVATE AC PANEL 1: When the green LED light appears on AC 1 Panel, turn ON double Generator Selector switch for AC 1 ONLY. There is a

Page 33

CHAPTER 6 6.6 As a safety precaution, your AC panel is fitted with reverse polarity indicators. If an AC supply were wired incorrectly, either a

Page 34

AUTHORITY: ADDRESS: PHONE: WEBSITE: CLASSIFICATION: CAPACITY PERSONS: 3 International Marine Certifi

Page 35

CHAPTER 6 6.8 The bonding system of your boat connects all underwater metallic fittings to the sacrificial zinc and the boat’s negative bus bar.

Page 36

10 11 12 13 14 15 16 17 20 21 22 23 24 25 1 2 3 4 5 6 7 8 11 12 13 High Water Alarm Sea Fire Supply House

Page 37

7.0 7.1 7.2 7.3 7.4 7.5 FRESHWATER SYSTEM GENERAL Your boat incorporates a pressurized freshwater system. A single 100-gallon tank su

Page 38

8.1 8.2 8.3 RAW WATER COOLING SYSTEM GENERAL Raw water (seawater) is used to cool the engine and the generator. It is also used in air-c

Page 39

9.1 SANITATION SYSTEM MARINE VACUFLUSH HEAD SYSTEM WARNING Waste discharge regulations vary by location. Check with local authorities. T

Page 40

CHAPTER 10 10.1 GENERAL Gray water is liquid that can legally be pumped overboard, generally from sink drains, shower drains, and bilges. Your

Page 41

CHAPTER 11 11.1 GENERAL Although all the exterior equipment on your boat was selected with marine service in mind, it is helpful to rinse the b

Page 42 - CHAPTER 7

CHAPTER 11 11.4 PRIVACY/SUNSCREEN CURTAINS (OPTION) Fine white mesh allows you to see out but makes it difficult to see in. When install

Page 43 - CHAPTER 8

CHAPTER 11 2 FREEZER AREAS 11.6 COOKTOP (Optional) The galley cooktop aboard your boat is powered by AC electricity. To use it, make sure the

Page 44 - CHAPTER 9

CHAPTER 11 To adjust fan speed range to the lowest setting “1” so that the fan is operating softly and hardly noticable, while leaving the high-sp

Page 45 - GRAY WATER SYSTEM

CHAPTER 1 1.0 1.1 1.2 1.3 1.4 1.5 CHAPTER 2 2.0 2.1 2.2 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 CHAPTER 5 5.0 5.1 5

Page 46 - OPTIONAL EQUIPMENT

CHAPTER 11 11.11 SIRIUS SATELLITE RADIO ACTIVATION (Optional) To activate Sirius Satellite Radio services on the Clarion XMD4, you wil

Page 47

CHAPTER 11 11.13 FLIR INFRARED NIGHT VISION (Optional) This new technology for the marine industry takes away the guesswork in terms of de

Page 48

CHAPTER 12 12.1 Refer to the following chart as a general guide but not the gosple for routine maintenance actions on the engines installed in you

Page 49

CHAPTER 12 Sump Annually Automatic Bilge Pump Daily Check Manual Bilge Pump Monthly Bilge Area Daily Check ELECTRICAL SYSTEM Batteries Monthl

Page 50

CHAPTER 13 13.1 START OF SEASON [commissioning] 13.2 END OF SEASON Most facilities will not require additional information before hauling t

Page 52 - CHAPTER 12

58 TRAILER LOADING CHECKLIST 1) Check that bilges are clean and dry 2) Check that all cabinet door & drawer latches are pushed shut to th

Page 53

60 CHAPTER 15 BOSTON BOATWORKS LIMITED WARRANTY Manufacturer’s Sole and Limited Warranty for Pleasurecraft A. General. This

Page 54 - SEASONAL MAINTENANCE

61 H. Warranty Claims. To make a claim under this warranty you must do the following a. Report the defect to the Manufacturer or Authorized Deale

Page 55

62 BOSTON BOATWORKS Pre-Approval for Warranty Please Fax Claim to: (617) 561-9222 Date____________________

Page 56 - TRAILER LOADING CHECKLIST

1.0 1.1 1.2 1.3 OPERATION GENERAL This manual has been compiled to help you operate your yacht with safety and pleasure. It contains deta

Page 57

63 Warranty Claim Application Form Boston BoatWorks, LLC 256 Marginal Street, East Boston MA 02128 Phone: (617) 561-9111 Fax: (617)561-9

Page 58

64 CHAPTER 16 QUICK START GUIDE 1 - Disconnect Shore-side Connections To disconnect shore power cords, turn off all AC l

Page 59 - BOSTON BOATWORKS

65 7 - Turn ON Operating Equipment and Instruments Turn on ELECTRONICS (VHR, Radar, GPS, Plotter, Autopilot, Depth), TRIM TABS, WIPERS, FRESH WAT

Page 60

CHAPTER 1 Compass Heading & Calibration There are 3 heading references for navigation on the 36z: (1) The compass on the dash, (2) Autopilo

Page 61 - QUICK START GUIDE

2.0 SAFETY EQUIPMENT GENERAL Spend time reviewing where your safety equipment is and how it functions BEFORE you need it. Remember, the best w

Page 62

2.1 2.2 SAFETY EQUIPMENT FUEL SHUT-OFF VALVES The fuel shut-off valves are located on top of the fuel tanks and are accessible through piloth

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